Chesapeake 16LT Kayak

Building the Chesapeake 16LT Kayak: Part 1 – Choices

I’ve been wanting to build my own kayak for quite a while. Ideally I want to make a strip-style kayak; something out of locally sourced redwood would be awesome! For now, I decided to start... [read more]
General, Woodworking

Building the Chesapeake 16LT Kayak: Part 2 – Setup and Gluing

The kit came about a week after I ordered it. The delivery company received it in SFO, and was reluctant to deliver it to me right away — they wanted to wait an extra week... [read more]
General, Woodworking

Building the Chesapeake 16LT Kayak: Part 3 – Stitching

I got to the stitching part of the “stitch and glue” kayak build! It didn’t take very long….the kit was easy to work with.  I had to push my tablesaw off to the side to... [read more]
General, Woodworking

Building the Chesapeake 16LT Kayak: Part 4 – Leveling and Gluing Together

The kayak is starting to look like a real boat! First you have to level it, propped up on some sticks/sawhorses:   Then install the bulkheads:      And finally, start gluing it together with... [read more]
General, Woodworking

Building the Chesapeake 16LT Kayak: Part 5 – The bottom side

The kayak is still moving along! I’ve been a bit busy enjoying the outdoors: mountain biking (yeah on two wheels!), camping, and rock climbing.  The next part was to glass the interior middle section; there... [read more]
General, Woodworking

Building the Chesapeake 16LT Kayak: Part 6 – The bottom side glassing!

The next big step is to glass the hull bottom. I sanded down the putty with 80 grit, and then went through all the grades all over the kayak: 100/120/150/220.   You then cover it with... [read more]
General, Woodworking

Chesapeake 16 LT Kayak: Part 7: Planing the end clamps

The next step in my kayak building journey was to plane the end clamps. These need a specific radius that changes depending on where you are along the top of the boat. The kit includes... [read more]
General, Woodworking

Building the Chesapeake 16LT Kayak: Part 8 – Gluing the top on

The next big step in the kayak was to glue the top on. First you put a coat of unthickened epoxy on the bottom side of the top piece, and then use thickened (cab-o-sil) epoxy... [read more]
General, Woodworking

Building the Chesapeake 16LT Kayak: Part 9 – Rounding the top and sanding

I’ve been busy having fun doing other things, so the kayak progress isn’t too fast. Yesterday I finished rounding off the corners of the top, and sanded through all the grits from 80 on up... [read more]
General, Woodworking

Building the Chesapeake 16LT Kayak: Part 10 – Top Coat

I used 4oz fiberglass on top, per the instructions in the kit. I was afraid I was going to run out of epoxy hardener, so I only glassed half of the boat at first. This... [read more]
General, Woodworking

Building the Chesapeake 16LT Kayak: Part 11 – Mark and Cut Holes

Okay! Progress is happening when I have spare time. I glued on the cowling around the opening, cut it to fit and sanded it smooth. The glue-up was a bit tricky…I didn’t have quite enough... [read more]
General, Woodworking
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Chesapeake Kayak: Almost done (video)

   
General, Woodworking

Chesapeake 16LT Kayak Part 12: Starting the finishing process

I was gone for a few weeks in Japan, so progress on the kayak has been slow. I’m back to doing some work on it. First I had to sand it a ton. 80 grit,... [read more]
General, Woodworking
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Chesapeake 16LT Kayak: Part 13: Wet sanding

I did some wet sanding on the kayak after the first coat. The directions say to use 400 grit, but I wet sanded the first two coats with 320, and then switched to 400 for... [read more]
General, Woodworking

Chesapeake 16LT Kayak: Part 14 – Finished.

Happy days are here! Actually, most all my days are happy days, but the kayak is done! I installed the seat and hatch straps. The seat is just some foam glued in, and in the... [read more]
General, Woodworking
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Chesapeake 16LT Kayak: It hits the water

In October 2016 I got a wooden kayak kit. In February 2017 it finally hit the water! It took a little longer than I expected, but I’m happy with the result! Here I am taking... [read more]
General, Woodworking

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